Products
- Impregnants
- Partial Sealant
- Auxiliary Materials
- Impregnation System
- Vacuum System
- Environmental solution
Impregnants
We are proud of the dominating share that thanks to the excellent sealing performance, our products have in the casting and powder metal markets among others. Our line-up consists of the impregnants that are suitable for a wide viariety of parts regardless of their shape and material. Sealing porosity is not the only function of our sealants. They can also be used to add other features such as insulation and adhesion. We support our customers to help them improve the products quality and performance, and for this objective we provide optimal solutions that meet our customers needs.
Lineup
| Product | Feature | Target parts | Solubility | Pore sealing property | washability | heat resistance | MIL-I-17563C | ||
|---|---|---|---|---|---|---|---|---|---|
| Class1 | Class 1a | Class 3 | |||||||
| P-400 series | normal impregnants | Iron/Aluminum/Resin | water insoluble | ◎ | △ | ○ | ○ | ○ | ○ |
| P-600 series | normal impregnants | Metal/ Resin | water soluble | ○ | ◎ | ○ | ○ | ○ | ○ |
| P-700 series | High heat resistance | Metal/ Resin | water soluble | ○ | ○ | ◎ | Not tested | Not tested | Not tested |
| P-800 series | Recycled impregnants | Metal/Resin | water insoluble | ◎ | × | △ | ○ | ○ | ○ |
| MEGA Seal series | For specific application | Thermal spray coating/metal | water insoluble | ◎ | - | ◎ | Not tested | Not tested | Not tested |
| Lay Seal series | For laminated core | Lamineted core/ Electromagnetic steel sheet |
water insoluble | ◎ | - | ◎ | Not tested | Not tested | Not tested |
Partial Sealant
Our partial sealant is a product developed to meet the needs of customers who want to easily seal without using an impregnating equipment. Highly functional and reliable, it hardens and seals quickly when applied directly or dripped onto micropores and cracks in castings. As a result, we can not only improve product quality and performance, but also improve production efficiency. We provide optimal solutions for customers who want to improve work efficiency while ensuring component quality.
Lineup
| Product | Product Type | Main Component | Seal Foundation | Solid Content | Appearrance | Application method | |||
|---|---|---|---|---|---|---|---|---|---|
| By brush | Apply drops | Immersion | Spray | ||||||
| 1180 series | Dripping | Acylic asid ester | Anaerobic | 100% | Colored liquid | - | ○ | - | - |
| 1900 series | Coating | Modified acrylic polymer | Solvent volatile | 5～14％ | Transparent liquid | ○ | - | ○ | ○ |
| 2500 series | Coating | Silicone resin | Moisture ciring | 100% | Transparent liquid | ○ | - | - | - |
| ALTOUCH 1620 | Repair | Epoxy resin | Polymerized | 100% | Putty-like | Coating/Filling | |||
| For Specific Application | For Specific | - | - | - | - | - | |||
Auxiliary Materials
Chuhatsu with many years of experience in the field of impregnation, has a wide lineup of Washing and Anti-corrosion agents that are compatible with various parts required in the impregnation process. This allows us to provide the best products to meet our customers' needs and ensures product quality and reliability. We offer comprehensive solutions, including Washing agents and Anti-rust agents, to help improve efficiency and quality throughout the impregnation process.
Lineup
Auxiliary materials for impregnation
Auxiliary materials for coating molds
Impregnation Equipment
Our impregnation equipment (Impregnation System) are designed to be adaptable to production volumes and components.
- Flexibility and Expandability
Our impregnation systems are flexible. They are adapted to production volumes and component types. The modular design allows you to extend the capability as needed. - Automation and Efficiency
Automation of the impregnation process enables efficient production. By making use of automated control systems and robotic arms the automotion reduces work time and improves quality. - Quality control and Traceability
We thoroughly control quality at each stage of the impregnation process to ensure the product quality. Additionally, our staff regularly inspects the impregnant in the tank of the system, as well as the process and the operations, so that we can follow through the collected data our product's quality for improvement as needed. - Option to customize the system
We can tailor the impregnation process to suit your needs. We suggest the optimal impregnation process according to the shape of the part, production volume, materials used, etc. - Support and Training
We support you and give you training in the impregnation system installation through its operation, providing you with information on the appropriate operation and maintenance method etc. We give you our support to keep our products reliable.
To provide our customers with highly reliable products that meet our customers needs we make our best effort.
With our impregnation system we help you improve your products' quality and reliability.
Lineup
Semi-automatic Impregnation System
Oil
Impregnation
System
Vacuum System related
We have a wide range of Vacuum System compatible with small to large die casting machines. These Vacuum Systems are high performance, reliable and suitable for a variety of casting parts. Furthermore, when used in conjunction with a vacuum die-casting shutoff valve (high-speed shutoff valve), it further improves the quality of castings and maximizes the benefits of vacuum die-casting. We also offer support and after-sales service, as well as customization to meet customer needs.
Lineup
Small Vacuum System
Medium and large Vacuum System
Shutoff Valve for Vacuum Die Casting
Environmental Equipment
This wastewater treatment equipment uses vacuum technology, which is essential for impregnation and Vacuum System. By efficiently separating and reusing water from impregnated wastewater, which has been difficult to tackle in the past, we reduce industrial waste costs and contribute to environmental protection. Furthermore, for other types of wastewater, we can utilize the expertise of chemical manufacturers to propose optimal treatment systems.